Hot stacking

A hot-stacking industrial component developed by LEMAN Industrie, designed to perform a specific technical function. Manufactured using advanced plastics processing, mechatronics, or multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into advanced mechatronics solutions and is used particularly in the automotive market for practical applications related to performance, connectivity, or the protection of technical systems.

A PHEV industrial component developed by LEMAN Industrie, designed for powertrains. Manufactured using advanced plastics processing, mechatronics, and multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into advanced mechatronics power connector applications and is used primarily in the automotive market for practical applications related to performance, connectivity, and the protection of technical systems.

This press-fit connector, developed by LEMAN Industrie, is an industrial component designed to perform a specific technical function. Manufactured using advanced plastics processing, mechatronics, and multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into advanced mechatronics signal connector applications and is used particularly in the automotive market for practical applications related to performance, connectivity, and the protection of technical systems.

These coils are involved in the management of the cooling circuit. They are made of 40% fiberglass PPS.

Technology

Industrial coil component developed by LEMAN Industrie, designed for electronics and powertrain applications. Manufactured using advanced plastics processing, mechatronics, and multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into advanced mechatronics applications, including signal connectors, and is used particularly in the automotive market for practical applications related to performance, connectivity, and the protection of technical systems.

This cover is used to control the air intake valve. It is made of PBT 30% fiberglass.

Technology

ESD cover industrial part developed by LEMAN Industrie, designed for electronics. Manufactured using advanced plastics processing, mechatronics, and multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into advanced mechatronics applications (signal connector) and is used particularly in the automotive market for practical applications related to performance, connectivity, and the protection of technical systems.

This connection plate and this contact support are used in the power steering.

The connection plate is made of PBT 30% glass fiber + LSR.

Technology

  • Overmolding of inserts,
  • LSR lip seal overmolding,
  • Potting,
  • DAE membrane

The contact support is made of 30% fiberglass PPA.

Technology

  • Overmolding of 5 inserts,
  • Automatic assembly of 8 inserts,
  • Thermoformed reel packaging
The 2k connector industrial component, developed by LEMAN Industrie, is designed for power steering systems. Manufactured using advanced plastics processing, mechatronics, and multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into advanced mechatronics applications (signal connector) and is used particularly in the automotive market for practical applications related to performance, connectivity, and the protection of technical systems.

A press-fit industrial cover developed by LEMAN Industrie, designed for use with other components. Manufactured using advanced plastics processing, mechatronics, and multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into advanced mechatronics solutions and is used particularly in the automotive market for practical applications related to performance, connectivity, and the protection of technical systems.

A flexible industrial busbar developed by LEMAN Industrie, designed to perform a specific technical function. Manufactured using advanced plastics processing, mechatronics, and multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into complex stamping/mechatronics advanced solutions > power connector applications and is used particularly in the automotive market for practical applications related to performance, connectivity, or the protection of technical systems.

About TBS Sorig

  • In partnership with LEMAN industrie
  • EloPin® License Owner
  • Product Developer
  • Based in Germany
  • More than 20 years of experience

BENEFITS OF PRESS-FIT EloPin®

  • Low pressure force and high thrust
  • No tin shavings
  • High mechanical stability
  • Gas-tight and reliable connection
  • Low mechanical stress on PCB during pressing process
  • No “nozzle effect” (deformation of PCB layers from pressing)
  • Temperature range from -40°C to 150°C (note 1)
  • Low electrical resistance

EloPin® Sizes / Variations

Last NameMaterial thicknessPTH diameterPCB Thickness
EloPin® 04-060,4 mm0,6 mm1,0 mm
EloPin® 06-100,6 mm1,0 mm1,44 (1,0)mm
EloPin® 08-1450,8 mm1,45 mm1,44 mm
EloPin® 08-160,8 mm1,6 mm1,44 mm
EloPin® 12-201,2 mm2,0 mm1,44 mm

Technical Data

EloPin®04-0606-1008-14508-1612-20
Pressure forceMax 100 N100 N160 N160 N200 N
Pressure force, Typical20-60 N65 N115 N85 N160 N
Thrust force, Min20 N30 N40 N50 N50 N
Thrust force, Typical35-70 N60 N135 N105 N110 N
Volume Resistance, Max1 mOhm1 mOhm1 mOhm1 mOhm1 mOhm
Volume Resistance, Typical0.05 mOhm0.01 mOhm0.01 mOhm0.01 mOhm0.01 mOhm
Current capacityNot testedApprox. 8AApprox. 25AApprox. 25AApprox. 45A

Basic materials

ApplicationMobilityMobilityMobility
Base materialCuSn6CuNi3SiMgCuCrAgFeTiSi
Electrical conductivity
Ms/m		92546
Thermal Con. W/(mk)75190320
Surface finishSn100 on NiSn100 on NiSn100 on Ni
Max. Operating temperature95 ° C150 ° C150 ° C
EloPin® 04-06✔︎✔︎
EloPin® 06-10✔︎✔︎
EloPin® 08-145✔︎✔︎
EloPin® 08-16✔︎✔︎
EloPin® 12-20✔︎✔︎
Download the sheet
The elopin® press-fit industrial part, developed by LEMAN Industrie, is designed to perform a specific technical function. Manufactured using advanced plastics processing, mechatronics, and multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into complex stamping/mechatronics advanced solutions > signal connector applications and is used particularly in the automotive market for practical applications related to performance, connectivity, or the protection of technical systems.

The properties that characterize it:

ESD Protection:

  • special electrostatic discharge protections to prevent damage caused by surges.

Current measuring range:

  • from a few milliamps to several hundred amps depending on the model.

Robust and durable structure:

  • designed to withstand harsh conditions, such as extreme temperatures, vibration, and exposure to contaminants.
This industrial current sensor (ESD) component, developed by LEMAN Industrie, is designed to perform a specific technical function. Manufactured using advanced plastics processing, mechatronics, and multi-material integration techniques, it guarantees reliability, precision, and durability in demanding environments. It integrates into advanced mechatronics signal connector applications and is used particularly in the automotive market for practical applications related to performance, connectivity, and the protection of technical systems.
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